KiefelGmbH
          
        
        
          Sudetenstraße3
        
        
          83395 Freilassing
        
        
          Germany
        
        
        
          Areaof business:
        
        
          Developingandbuilding
        
        
          systems for thermoforming
        
        
          and joiningpolymer films
        
        
          “With theVFOFwehave reduced
        
        
          assembly timeand installation
        
        
          space. Insteadof threeparts,we
        
        
          nowneed to install onlyone.”
        
        
          Peter Kronawitter, PneumaticsDesignEngineer, Kiefel GmbH
        
        
          
            Fromfilm tobag
          
        
        
          Although the individual systems fromKiefel
        
        
          areall used toproducedifferent products,
        
        
          the fundamental automationprinciple
        
        
          behind themedical technologymachines
        
        
          is thesame.Theprocess isbest illustrated
        
        
          byanewsystem formanufacturing infu-
        
        
          sionbags. In thefirst step, thefilm is
        
        
          unrolled. Dancer rollersperformabuffer
        
        
          function to cushion thesynchronised
        
        
          motionsequences. They isolate thepower
        
        
          from themachine,which isneeded toset
        
        
          theparent roller inmotion.This is followed
        
        
          by contactlesselectrostatic cleaningof
        
        
          thefilmandapplicationof theproduct-
        
        
          specific information in theprintingstation.
        
        
          Thesystem laterally feedsafilmwith the
        
        
          printmedium. The inlet andoutlet tubes
        
        
          for fluidssuchasbloodor infusionsolu-
        
        
          tionsare thenweldedon. In thenext pro-
        
        
          cessingstep theentirebag isweldedand
        
        
          the coolingsystems then reduce the tem-
        
        
          peratureof theweldedsections. Finally,
        
        
          thebagsareseparatedbypunchingor
        
        
          cutting, placedona conveyor and trans-
        
        
          portedonwards.
        
        
          
            Three functions, onevalve
          
        
        
          Until ayear ago, twopneumatic control
        
        
          elements– theone-wayflow control valve
        
        
          GRLAand theshut-off valveHGL–were
        
        
          still requiredonmany cylinders. TheGRLA
        
        
          wasused toadjust theflow rate,while
        
        
          theHGLblocked theflow inonedirection.
        
        
          Theblocked connection couldbeopened
        
        
          againbya control signal. Bothvalvesare
        
        
          still installed insystemswhere called for
        
        
          by thedesignspecifications. Inotherareas,
        
        
          however, the compact,multifunctional
        
        
          valvesVFOF-LE-BAHareused. Thenew
        
        
          components integrate three functions:
        
        
          variablepistonspeed, short intermediate
        
        
          stopand individualmanual exhaust. The
        
        
          efficient control element thereforesaves
        
        
          timeandmoneyand reduces the installa-
        
        
          tionspacebyover50per cent. It iseasy
        
        
          tooperateandassembleand canbe
        
        
          usedeverywhere. Thepneumatic control
        
        
          elementsoffer versatile functionality, are
        
        
          energy-efficient andnon-polluting, and
        
        
          reduce compressedair losses.
        
        
          
            Two-thirds lessassembly time
          
        
        
          For Peter Kronawitter, PneumaticsDesign
        
        
          Engineer at Kiefel, useof thevalves
        
        
          VFOF-LE-BAHhaspaidoff right down the
        
        
          line. “Previously, our installation techni-
        
        
          cianshad to install up to threedifferent
        
        
          parts.Now they install just onepneumatic
        
        
          component. Assemblynowonly takesa
        
        
          thirdof the time that it used to”, explains
        
        
          Kronawitter.Healsoseesbenefits for his
        
        
          company in theextensiveportfolioof Festo
        
        
          pneumaticproductsand in the fast,world-
        
        
          widesparepartsdeliveryservice. “This
        
        
          haspermanently reducedourwarehousing
        
        
          requirements”, hesays.With theone-way
        
        
          flow control valveVFOF-LE-BAH, Festohas
        
        
          openedupnewpossibilities in termsof
        
        
          timeandspacesavings for Kiefel.
        
        
        
          
            Easy toadjust:
          
        
        
          simpleadjustment
        
        
          of the cylinder speed.