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Issue 30

trends in automation

Impulse

24

25

Many companies struggle

to reach their energy saving targets,

even a 5-10% KPI to reduce energy spend is a big ask.

Bringing energy

efficiency into view

Gary Fuller, Training & Consulting Programme Manager, Festo

A

s a manufacturer ourselves,

we are focused on eliminating

waste, improving productivity

and reducing our environmental

impact. We are naturally very high users

of our own automation equipment and

strive to do so in the most efficient way

possible. To do this we have implemented

a diverse and wide ranging strategy to

reduce energy consumption and have

gained a lot of experience internally. We

also work with many other leading

manufacturers and there’s one thing that

we’ve found – saving costs on

compressed air is not simple. Here are

some of the reasons why.

Compressed air costs aren’t understood

Many users don’t know or appreciate the

cost of energy, compressed air in

particular has frequently been seen as a

fixed cost asset, “the compressor is there

anyway” and therefore a “free” resource.

However, with the cost of electricity nearly

doubling over the last 12 years and

electricity consumption being 60-70% of

the total cost of compressed air it can be

an expensive resource and certainly not

one to be squandered. The low hanging

fruit for reducing compressed usage is

always considered to be leaks – where

we’re literally blowing money away.

There are some great headline grabbing

figures which are frequently quoted often

resulting in excitement about fixing