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Issue 30

trends in automation

Synergies

28

29

Precision and reliability

The microdispensers and the mini-dis are

used with semiconductor products and

circuit boards, with the electronic

components of numerous automotive

modules and sensors, in medical

technology and with smartphones. The

mini-dis processes single- or two-

component materials with an epoxy,

polyamide, silicon or acrylate base and

soldering pastes in the µl range. Across

the world, several thousand different

casting materials are used.

When it comes to the dispensing

technology itself, two criteria are

especially important: precision and

process reliability. To achieve these,

bdtronic works extremely closely with its

clients’ experts. In the company’s own

application and technical centre, each

product is extensively tested to check the

interaction between the casting resin, the

dispensing technology and the

components to be processed. One of the

greatest challenges in the dispensing

process is the optimum preparation of the

casting resins. These must first be

homogenised and then evacuated. This

avoids even the smallest air pockets.

Flexible and compact

An important criterion for bdtronic when

selecting handling systems for dispensing

is an interpolated actuator control system

which allows travel along radii and thus

flexible contours. This is the only way to

define precise dispensing points, create

intricate patterns and fully encapsulate

components of different shapes. The new

desktop application with a Festo

controller CECC-X with SoftMotion

functionality fulfilled this need. A key role

was played by the programming language

CODESYS, with which the bdtronic

software engineers had already been

working for many years. Since the CECC-X

can be integrated via CODESYS, it could

be added to the company’s component

family in no time at all. A further

important criterion is easy reading in and

fast processing of CAD data.

“With the compact handling systems

from Festo, we have a complete unit

consisting of kinematics, a controller

and software from a single source. This

saves us time and money.”

André Hellinger, Head of Development, Dispensing Technology, bdtronic